Ceramicx – Distributor in Malaysia

Today’s packaging sector is one of the fastest changing and fastest moving in the world.

Ceramicx IR heating technology is at the heart of it; helping busy thermoformers and blow moulders to manufacture their product at speed.Ceramicx IR heat technology also means that the production job gets done with precise process control, minimal wastage and minimal energy cost.

CeramicX – Award winning excellence 

MASSIVE ENERGY-SAVING BREAKTHROUGH FOR INLINE THERMOFORMERS
Ceramicx has just confirmed 40% energy savings for a thermoforming customer’s infrared heating system when compared to a conventional heating system on an identical thermoforming machine.

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For more information, please visit us at www.dpstar.com.my.

 

Infrared Heaters

Ceramic infrared heat elements are efficient, robust heaters which provide long wave infrared radiation. The ceramic heaters and infrared heaters are used in a diverse range of industrial and engineering applications such as thermoforming heaters, packaging and as heaters for paint curing, printing and drying. They are also used very effectively in infrared outdoor heaters and infrared saunas. Ceramic elements produced by Ceramicx include ceramic trough elements, ceramic hollow elements, ceramic flat elements, and ceramic infrared bulbs.

Ceramic elements operate in the temperature of 300°C to 700°C (572°F – 1292°F) producing infrared wavelengths in the 2 – 10 micron range. Most plastics and many other materials absorb infrared best in this range, which makes the ceramic heater the most popular infrared radiant emitter on the market. A range of aluminised steel reflectors are also available to ensure the maximum amount of infrared radiation is reflected forward to the target area.

Ceramicx infrared heat technology provides solutions for infrared heating elements in the Malaysia and distribute to many countries around the world including ceramic elements, heaters, infrared heating elements and infrared bulbs Malaysia and worldwide.

 

Type of Immersion Heaters

An immersion heater is a device which is installed in a tank or container to heat a liquid. The installation can be over the side, flanged or threaded.

Flange Immersion Heaters

Flange Immersion Heaters ideal for generating steam and heating gases and liquids in pressure vessels or tanks. Flanged immersion heaters are hairpin shaped tubular heating elements welded or glanded into a blind pipe flange. Available in a wide selection of flange sizes and with a variety of electrical enclosures.

Screw Plug Immersion Heaters

Screw plug immersion heaters consist of tubular elements in a threaded hex plug. Screw plug immersion heaters screw directly through threaded openings in tank walls to heat liquids, fluids,air, and gases by direct contact.

Over The Side Immersion Heaters

Over The Side Immersion Heaters are widely used in the metal finishing industry in plating tanks due to their convenience at lesser cost when compared to a L-shaped Immersion Heater. The chemical solution in the plating tank doesn’t need to removed to change heaters. Over the side Immersion Heaters are typically used in smaller tanks/in larger tanks with a steering device for temperature uniformity with lower temperatures.

Standard and custom designs are available for tailored solutions to your thermal application requirements. Contact us today.

Immersion Heaters

Immersion heaters are designed  for direct immersion in liquids such as water, oils, solvents and process solutions, molten materials as well as air and gases.Immersion heaters are a fast and efficient way of heating up various liquid solutions in processing equipment, as well as in large tanks through the use of tank immersion heaters. Heating up liquids using direct heat transfer allows for the liquid medium to quickly reach the desired temperature using heating elements such as Flanged Immersion Heaters, Screw Plug Immersion Heaters, Over The Side Immersion Heaters or L-Shaped Immersion  Heaters.

Applications:-

Pharmaceuticals, Food and Beverage Industries:

  • Ovens
  • Packaging equipment
  • Spray dryers and drying systems
  • Sterilizers
  • Transfer lines
  • Batch processing
  • Brew kettles
  • Heat transfer systems and reactors
  • Milking & dairy systems

Oil, Gas, Petrochem, Chemical Industries:

  • Heat transfer systems
  • Process plants
  • Air dryers
  • Reactors
  • Lube and pump systems

Most immersion heaters we make custom to your specific application. Please feel free to contact us in regards to your special needs for this type of immersion heater.

 

Liquid heaters

Heating some liquid, whether water, oil, or other mediums can be achieved by using any of several heater types, configuration, material and design. Some heaters are physically placed or mounted in some tank where the liquid is placed while others are better suited for heating a pipe or vessel containing the liquid. dpstar Group has been a primary manufacturer and supplier of liquid immersion heaters in Malaysia, customers prefer us for our reliability and quality.

Looking for replacement heaters / Heating Elements?‎

Looking for replacement heaters / Heating Elements ? dpstar manufactures a wide range of heating elements for the commercial food industry which are used in a vast range of household appliances and machines including:

  • Bain maries – wet or dry
  • Commercial deep fryers
  • Conveyors
  • Dishwashers
  • Popcorn machines

and many more…

Information required:-

  • Shape
  • Approximate dimensions
  • Voltage
  • Wattage
  • Special fittings required
  • Application

Options:

  • Brass or SS fittings
  • Various element terminals
  • High temperature silicone or fiberglass insulated leads
  • High temperature epoxy seal
  • Replacement element

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Call us now to get your suitable replacement heating element. You can save your time and money on units imported from Europe.

Email: info@dpstar.com.my / sbtoh@dpstar.com.my
Tel: +603-8071 6322 / +6012-295 1393

Heating element

Heating elements are used to produce high temperature in electric heaters. Electric heating elements can be seen or found in electric heating machinery and can come in all shapes and sizes. Heating Elements by dpstar Manufacturing (Malaysia)

brand Maltec – H are produced and customised in with different specifications and material for different application, but their overall function remains the same: to convert electrical energy into heat energy, then to transfer that heat energy to or through air, liquid or solids by convection, conduction or radiation.

There is a wide range of industrial heating elements that can be used to fulfil all kinds of machinery, systems, and applications. dpstar Group is a top and renowned heater supplier and distributor in Malaysia, the types of these heaters are infrared heating elements, immersion heater elements, flexible heating elements, quartz heating elements and many more just to name a few. Many of such heating element varieties can be found in general household appliances in daily life. For example, tubular heating elements, one of the most general types of heaters which can be bent or made in different shapes, are used in consumer ovens and in dishwashers. Heating coils can be tubular, such as stovetop elements, or they may be wire, such as those that are used in toasters. Wire heating elements are almost certain to be found in commercial dryer heating elements; kilns, surface treatment heaters and many other kinds of dryers make use of wire elements. Ceramic heating elements, many of which are Sic heating elements, are used for convectional heating, such as in space heaters, furnaces and semiconductors. Heater elements have the capacity to produce temperatures as high as 1300° F.